Smart Factory
Intelligent manufacturing powered by real-time data orchestration
SMART FACTORY
Enpulse Smart Factory
in Motion
The Enpulse smart factory aggregates and analyzes process signals in real time to eliminate potential defects while supporting stable, customized CMP pad production. MES, equipment control, and quality history platforms flow as one connected system, keeping every stage from development to shipment transparent.
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01
Data-driven process control
AI predictive maintenance and automatic feedback loops correct even minute deviations instantly.
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02
Enterprise-wide quality visibility
Lot history, environment data, and inspection results converge in one dashboard to speed decisions.
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03
Scalable production lines
Modular lines and automated logistics pivot quickly with shifting customer demand.
Operational KPI
98.7% UPH Stability
Real-time automation keeps annual equipment utilization and variation above target levels.
Smart Factory Stack
MES + RTDB, EAP control and automation sequences operate as a single data backbone so lot genealogy, equipment health, and process parameters stay synchronized. Every record streams into a historian in real time, and EAP isolates lots automatically when anomalies appear.
Operations on site
Anseong runs MES-driven semi-automated lines while Cheonan adds fully automated lines with robotic logistics automation to accelerate custom pad output. Paperless approvals and FIFO automation compress lead time and keep variation low.
PROCESS MAP
Casting-to-Packaging Flow Under One Roof
From prepolymer synthesis to laser marking, every CMP pad passes through tightly orchestrated unit operations that preserve uniformity and traceability.
Front-End Forming
- Pre-heating oven · casting · multi-mold management
- Curing oven dwell control and press-cutting
- Aging chambers for mechanical stabilization
Back-End Finishing
- Milling → PCC & USC → Auto inspection
- Groove machining with concentric/radial recipes
- Four lamination lines (Lami #1~4) and final cut
Outbound & Marking
- Laser marking integrates lot/date/recipe data
- Automated packing with FIFO enforcement
- Real-time product history dashboard
FIRST GLOBAL CMP PAD SMART FACTORY
Anseong Plant
MES-driven semi-automated lines with unified data stack
Cheonan Plant
Fully automated smart plant with robotic logistics
DIGITAL OPS
Automation + Quality Stack
Logistics, equipment and quality applications form an always-on mesh that flags anomalies before they become yield loss. For plant tours or collaboration, visit the contact page to reach the right owner.
Logistics Automation
- FIFO Automated material handling enforces first-in-first-out across raw, WIP and finished goods.
- Real-time Tracking Each pad carries barcode + laser info tied to RTDB so operators can trace deviations instantly.
- Work Efficiency Robotic automation in laminations and packing shortens changeovers and eases ergonomic load.
Quality Intelligence
- MES + RTDB: paperless traveler, equipment state, and recipe parameters streaming into one historian.
- SPC Dashboard: trend charts catch drift in hardness, porosity, groove depth before spec limits are hit.
- EAP & Alerts: equipment application program interfaces with sensors to detect anomalies and lock lots automatically.
Paperless
100%
Digital traveler and electronic approvals across front/back-end steps.
Real-time QC
24/7
Process monitoring & anomaly alerts running non-stop.
Automation
FIFO
Every pallet, mold and finished pad flows under the same automated sequence.
WORK WITH ENPULSE
Schedule a Smart Factory Session
Visit our Anseong or Cheonan sites, and use the contact page to reach the team for automation, quality intelligence, or custom CMP pad discussions.